ITAC Assessment: IA0422
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ITAC Assessment: IA0422
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Assessment Year 2008
Principal Product Aluminium Die Cast Parts
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 74,000
ft2
Annual Production 3,600,000
lb
Production Hrs. Annual 8,232
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $282,324 5,844,714
kWh
Electricity Demand $94,677 11,496
kW-mo/yr
Electricity Fees $15,296 -
Natural Gas $315,104 37,431
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,108 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,577

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $3,946 $660 $3,288
68,181
kWh
$658
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,525 $15 $1,250
25,931
kWh
$275
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,191 $300 $5,166
107,181
kWh
$1,025
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $1,842 $2,300 - - $1,842
-
MMBtu
05 2.4239: Eliminate or reduce compressed air usage $2,261 $305 $2,261
46,922
kWh
- -
06 2.2511: Insulate bare equipment $6,865 $6,165 $3,888
80,674
kWh
$1,542
-
kW-mo/yr
$1,435
-
MMBtu
07 2.1117: Relocate oven / furnace to more efficient location $1,379 $350 - - $1,379
-
MMBtu
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,350 - $1,127
25,555
kWh
$223
-
kW-mo/yr
-
09 2.7111: Reduce illumination to minimum necessary levels $474 $143 $422
8,759
kWh
$52
-
kW-mo/yr
-
10 2.7135: Install occupancy sensors $1,310 $1,155 $1,310
27,185
kWh
- -
11 2.7444: Close holes and openings in building such as broken windows $664 $250 - - $664
-
MMBtu
12 2.4133: Use most efficient type of electric motors $2,301 - $1,920
39,842
kWh
$381
-
kW-mo/yr
-
TOTAL RECOMMENDED $30,108 $11,643 $20,632
430,230
kWh
$4,156
-
kW-mo/yr
$5,320
-
MMBtu
TOTAL IMPLEMENTED $25,577 $7,838 $19,322
403,045
kWh
$4,156
-
kW-mo/yr
$2,099
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs