| Assessment Year | 2007 |
|---|---|
| Principal Product | Aluminum Castings |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $1 M to 5M |
| # of Employees | 81 |
| Plant Area |
100,000
ft2
|
| Annual Production | 3,200,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $161,031 | 4,275,900 |
kWh
|
$0.038 |
| Electricity Demand | $111,786 | 11,316 |
kW-mo/yr
|
$9.88 |
| Natural Gas | $436,879 | 55,163 |
MMBtu
|
$7.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $196,793 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $155,693 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,810 | $1,864 |
$1,267
34,548
kWh
|
$543
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,305 | $2,775 |
$757
20,640
kWh
|
$548
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7135: Install occupancy sensors | $671 | $1,925 |
$671
17,771
kWh
|
- | - | - | - | |
| 04 | 2.2514: Cover open tanks | $143,500 | $22,000 |
$67,900
1,852,000
kWh
|
$20,000
-
kW-mo/yr
|
$55,600
-
MMBtu
|
- | - | |
| 05 | 2.2511: Insulate bare equipment | $164 | $200 | - | - |
$164
-
MMBtu
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,034 | $500 |
$4,928
134,280
kWh
|
$2,106
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,880 | $104 |
$1,097
29,863
kWh
|
$783
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.1116: Improve combustion control capability | $6,996 | $500 | - | - |
$6,996
-
MMBtu
|
- | - | |
| 09 | 3.1192: Reduce scrap production | $33,433 | $4,000 |
$167
4,488
kWh
|
$209
-
kW-mo/yr
|
- | $11,832 | $21,225 | |
| TOTAL RECOMMENDED | $196,793 | $33,868 |
$76,787
2,093,590
kWh
|
$24,189
-
kW-mo/yr
|
$62,760
-
MMBtu
|
$11,832 | $21,225 | ||
| TOTAL IMPLEMENTED | $155,693 | $27,443 |
$75,949
2,071,331
kWh
|
$23,980
-
kW-mo/yr
|
$55,764
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs