ITAC Assessment: IA0410
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ITAC Assessment: IA0410
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Assessment Year 2007
Principal Product Specialty Chemicals and Pet Food
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 57
Plant Area 67,000
ft2
Annual Production 7,800,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $75,264 2,072,800
kWh
Electricity Demand $65,520 364
kW-mo/yr
Natural Gas $578,637 71,571
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,146 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,146

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,031 $13,186 $651
133,471
kWh
$3,380
-
kW-mo/yr
-
02 2.7135: Install occupancy sensors $799 $1,078 $799
21,465
kWh
- -
03 2.2442: Preheat combustion air with waste heat $1,146 $2,400 - - $1,146
-
MMBtu
04 2.2135: Repair and eliminate steam leaks $4,767 $1,200 - - $4,767
-
MMBtu
05 2.2136: Install / repair insulation on steam lines $10,352 $3,350 - - $10,352
-
MMBtu
06 2.2511: Insulate bare equipment $7,135 $2,000 - - $7,135
-
MMBtu
07 2.4133: Use most efficient type of electric motors $93 $38 $48
1,323
kWh
$45
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,443 $215 $1,228
59,580
kWh
$215
-
kW-mo/yr
-
09 2.4221: Install compressor air intakes in coolest locations $1,380 $280 $875
24,120
kWh
$505
-
kW-mo/yr
-
TOTAL RECOMMENDED $31,146 $23,747 $3,601
239,959
kWh
$4,145
-
kW-mo/yr
$23,400
-
MMBtu
TOTAL IMPLEMENTED $31,146 $23,747 $3,601
239,959
kWh
$4,145
-
kW-mo/yr
$23,400
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs