ITAC Assessment: IA0405
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ITAC Assessment: IA0405
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Assessment Year 2007
Principal Product Refrigerator components
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 54
Plant Area 92,000
ft2
Annual Production 8,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $338,556 8,235,216
kWh
Electricity Demand $214,620 17,064
kW-mo/yr
Natural Gas $21,074 1,886
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,221 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,554

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $1,619 $100 $1,069
26,992
kWh
$550
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,837 $500 $1,843
46,550
kWh
$994
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $14,667 $19,110 $9,528
240,615
kWh
$5,139
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,224 $2,791 $741
18,665
kWh
$483
-
kW-mo/yr
- -
05 2.7124: Make a practice of turning off lights when not needed $3,324 $238 $2,160
54,538
kWh
$1,164
-
kW-mo/yr
- -
06 2.3212: Optimize plant power factor $4,587 $300 - - $4,587 -
07 2.4133: Use most efficient type of electric motors $2,458 $125 $1,597
40,316
kWh
$861
-
kW-mo/yr
- -
08 2.2531: Re-size charging openings or add movable cover or door $2,837 $800 - - - $2,837
-
MMBtu
09 2.7314: Reduce ventilation air $7,668 $4,500 - - - $7,668
-
MMBtu
TOTAL RECOMMENDED $41,221 $28,464 $16,938
427,676
kWh
$9,191
-
kW-mo/yr
$4,587 $10,505
-
MMBtu
TOTAL IMPLEMENTED $26,554 $9,354 $7,410
187,061
kWh
$4,052
-
kW-mo/yr
$4,587 $10,505
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs