ITAC Assessment: IA0403
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ITAC Assessment: IA0403
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Assessment Year 2007
Principal Product Sugar cones
NAICS 311821: Cookie and Cracker Manufacturing
SIC 2052: Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 75,000
ft2
Annual Production 450,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $55,094 2,210,900
kWh
Electricity Demand $40,822 4,608
kW-mo/yr
Electricity Fees $2,265 -
Natural Gas $362,821 37,108
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $15,101 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,153

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $984 $750 - - $984
-
MMBtu
02 2.4221: Install compressor air intakes in coolest locations $948 $100 $561
22,447
kWh
$387
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,132 $25 $1,269
50,544
kWh
$863
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $855 $400 $508
20,280
kWh
$347
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,814 $12,468 $3,461
137,904
kWh
$2,353
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,368 $14,768 $2,600
103,584
kWh
$1,768
-
kW-mo/yr
-
TOTAL RECOMMENDED $15,101 $28,511 $8,399
334,759
kWh
$5,718
-
kW-mo/yr
$984
-
MMBtu
TOTAL IMPLEMENTED $14,153 $28,411 $7,838
312,312
kWh
$5,331
-
kW-mo/yr
$984
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs