| Assessment Year | 1998 |
|---|---|
| Principal Product | Leveling of steel coils |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $50 M to 100M |
| # of Employees | 100 |
| Plant Area |
250,000
ft2
|
| Annual Production | 120,000
ton
|
| Production Hrs. Annual | 3,654
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $98,773 | 1,532,239 |
kWh
|
$0.064 |
| Electricity Demand | $23,734 | 7,776 |
kW-mo/yr
|
$3.05 |
| Natural Gas | $11,557 | 7,105 |
MMBtu
|
$1.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $45,405 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,560 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $18,200 | $22,300 | - |
$18,200
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $11,680 | $40,600 |
$11,680
216,295
kWh
|
- | - | - | - | - | |
| 03 | 2.6218: Turn off equipment when not in use | $4,900 | - | - | - |
$4,900
-
MMBtu
|
- | - | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $4,000 | - | - |
$4,000
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,300 | $1,000 |
$2,300
43,376
kWh
|
- | - | - | - | - | |
| 06 | 2.7124: Make a practice of turning off lights when not needed | $2,070 | $35 |
$1,560
29,308
kWh
|
$510
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.8211: Convert to aqueous cleaning system | $1,260 | $1,030 | - | - | - |
$1,260
-
gal
|
- | - | |
| 08 | 4.652: Replace existing equipment with more suitable substitutes | $165 | $340 |
$145
2,638
kWh
|
$20
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 3.7131: Use a rag recycle service | $310 | - | - | - | - | - |
$310
-
lb
|
- | |
| 10 | 4.821: Pay bills on time to avoid late fees | $300 | - | - | - | - | - | - | $300 | |
| 11 | 2.6212: Turn off equipment during breaks, reduce operating time | $220 | - |
$220
4,103
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $45,405 | $65,305 |
$15,905
295,720
kWh
|
$22,730
-
kW-mo/yr
|
$4,900
-
MMBtu
|
$1,260
-
gal
|
$310
-
lb
|
$300 | ||
| TOTAL IMPLEMENTED | $29,560 | $24,365 |
$4,080
76,787
kWh
|
$18,710
-
kW-mo/yr
|
$4,900
-
MMBtu
|
$1,260
-
gal
|
$310
-
lb
|
$300 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs