| Assessment Year | 2006 |
|---|---|
| Principal Product | Handles and Latches |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
130,000
ft2
|
| Annual Production | 5,500,000
pieces
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $334,933 | 5,905,800 |
kWh
|
$0.057 |
| Electricity Demand | $22,003 | 12,372 |
kW-mo/yr
|
$1.78 |
| Natural Gas | $217,712 | 21,301 |
MMBtu
|
$10.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $101,084 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $98,813 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,419 | $512 |
$2,322
41,057
kWh
|
$97
-
kW-mo/yr
|
- | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $5,179 | $1,720 |
$4,964
87,852
kWh
|
$215
-
kW-mo/yr
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $36,343 | $44,874 |
$34,837
616,584
kWh
|
$1,506
-
kW-mo/yr
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $993 | $6,575 |
$841
14,893
kWh
|
$152
-
kW-mo/yr
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,589 | $7,711 |
$2,483
43,994
kWh
|
$106
-
kW-mo/yr
|
- | |
| 06 | 2.4133: Use most efficient type of electric motors | $116 | $158 |
$110
1,950
kWh
|
$6
-
kW-mo/yr
|
- | |
| 07 | 2.2514: Cover open tanks | $6,793 | $599 | - | - |
$6,793
-
MMBtu
|
|
| 08 | 2.2442: Preheat combustion air with waste heat | $229 | $137 | - | - |
$229
-
MMBtu
|
|
| 09 | 2.1134: Eliminate leaks in combustible gas lines | $765 | $667 | - | - |
$765
-
MMBtu
|
|
| 10 | 2.2511: Insulate bare equipment | $2,271 | $3,989 | - | - |
$2,271
-
MMBtu
|
|
| 11 | 2.7314: Reduce ventilation air | $38,317 | $10,141 | - | - |
$38,317
-
MMBtu
|
|
| 12 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $5,070 | $3,770 |
$5,070
89,742
kWh
|
- | - | |
| TOTAL RECOMMENDED | $101,084 | $80,853 |
$50,627
896,072
kWh
|
$2,082
-
kW-mo/yr
|
$48,375
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $98,813 | $76,864 |
$50,627
896,072
kWh
|
$2,082
-
kW-mo/yr
|
$46,104
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs