ITAC Assessment: IA0389
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ITAC Assessment: IA0389
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Assessment Year 2006
Principal Product Aluminum Die Casting
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $5
M
to 10
M
# of Employees 74
Plant Area 46,000
ft2
Annual Production 2,200,000
lb
Production Hrs. Annual 6,500
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $107,802 2,856,720
kWh
Electricity Demand $26,515 6,168
kW-mo/yr
Electricity Fees $18,077 -
Natural Gas $325,421 59,118
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,092 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $394 $344 $310
8,190
kWh
$84
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $376 $42 $296
7,800
kWh
$80
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $1,332 $322 $1,057
27,902
kWh
$275
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,671 $4,008 $1,240
32,734
kWh
$431
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $848 $1,836 $667
17,589
kWh
$181
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $667 $77 $667
17,586
kWh
- -
07 2.4133: Use most efficient type of electric motors $493 $305 $388
10,236
kWh
$105
-
kW-mo/yr
-
08 2.1133: Adjust burners for efficient operation $24,825 $2,100 - - $24,825
-
MMBtu
09 2.4321: Upgrade obsolete equipment $17,486 $87,000 - - $17,486
-
MMBtu
TOTAL RECOMMENDED $48,092 $96,034 $4,625
122,037
kWh
$1,156
-
kW-mo/yr
$42,311
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs