| Assessment Year | 2006 |
|---|---|
| Principal Product | Hog confinement products |
| NAICS | 332311: Prefabricated Metal Building and Component Manufacturing |
| SIC | 3448: Prefabricated Metal Buildings and Components |
| Sales Range | $5 M to 10M |
| # of Employees | 88 |
| Plant Area |
98,000
ft2
|
| Annual Production | 12,750,000
lb
|
| Production Hrs. Annual | 2,340
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $31,001 | 915,080 |
kWh
|
$0.034 |
| Electricity Demand | $57,163 | 6,372 |
kW-mo/yr
|
$8.97 |
| Natural Gas | $77,378 | 9,521 |
MMBtu
|
$8.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $199,070 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,276 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,747 | $276 |
$2,271
67,850
kWh
|
$1,476
-
kW-mo/yr
|
- | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,621 | $15 |
$1,588
47,268
kWh
|
$1,033
-
kW-mo/yr
|
- | - | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $5,908 | $4 |
$3,577
106,470
kWh
|
$2,331
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $384 | $706 |
$167
4,959
kWh
|
$217
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,134 | $2,420 |
$461
13,782
kWh
|
$673
-
kW-mo/yr
|
- | - | |
| 06 | 2.4322: Use or replace with energy efficient substitutes | $9,538 | $57,500 |
$3,608
107,392
kWh
|
$5,930
-
kW-mo/yr
|
- | - | |
| 07 | 2.2511: Insulate bare equipment | $229 | $433 | - | - |
$229
-
MMBtu
|
- | |
| 08 | 2.4133: Use most efficient type of electric motors | $327 | $134 |
$156
3,109
kWh
|
$171
-
kW-mo/yr
|
- | - | |
| 09 | 2.2312: Minimize non-essential material in heat treatment process | $1,682 | $7,200 |
$(-1,254.0)
(-37,323)
kWh
|
$(-1,630.0)
-
kW-mo/yr
|
$4,566
-
MMBtu
|
- | |
| 10 | 4.112: Replace old machine with new automatic multi-station tool | $173,500 | $190,000 | - | - | - | $173,500 | |
| TOTAL RECOMMENDED | $199,070 | $258,688 |
$10,574
313,507
kWh
|
$10,201
-
kW-mo/yr
|
$4,795
-
MMBtu
|
$173,500 | ||
| TOTAL IMPLEMENTED | $12,276 | $295 |
$7,436
221,588
kWh
|
$4,840
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs