ITAC Assessment: IA0383
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ITAC Assessment: IA0383
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Assessment Year 2006
Principal Product Printed Corrugated Containers
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $5
M
to 10
M
# of Employees 17
Plant Area 85,000
ft2
Annual Production 11,000,000
lb
Production Hrs. Annual 2,500
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $16,625 828,800
kWh
Electricity Demand $73,158 4,800
kW-mo/yr
Natural Gas $6,980 694
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $165,141 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,170

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $901 $215 $193
9,725
kWh
$708
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $581 $163 $121
6,074
kWh
$460
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $371 $25 $80
4,000
kWh
$291
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $155 - $33
1,657
kWh
$122
-
kW-mo/yr
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $764 $605 $117
5,858
kWh
$647
-
kW-mo/yr
- -
06 3.1191: Change procedures / equipment / operating conditions $159,390 $10,250 - - $4,140
-
MMBtu
$155,250
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,059 $2,380 $261
13,140
kWh
$798
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,920 $1,786 $473
23,814
kWh
$1,447
-
kW-mo/yr
- -
TOTAL RECOMMENDED $165,141 $15,424 $1,278
64,268
kWh
$4,473
-
kW-mo/yr
$4,140
-
MMBtu
$155,250
TOTAL IMPLEMENTED $5,170 $5,011 $1,157
58,194
kWh
$4,013
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs