| Assessment Year | 2006 |
|---|---|
| Principal Product | Corrugated boxes |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2631: Paperboard Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
400,000
ft2
|
| Annual Production | 630,000,000
units
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $209,810 | 6,672,700 |
kWh
|
$0.031 |
| Electricity Demand | $204,121 | 17,064 |
kW-mo/yr
|
$11.96 |
| Natural Gas | $510,973 | 65,557 |
MMBtu
|
$7.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $262,122 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $155,375 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,256 | $391 |
$2,481
79,263
kWh
|
$2,775
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,819 | $25 |
$2,274
72,675
kWh
|
$2,545
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $2,778 | $264 |
$1,347
42,936
kWh
|
$1,431
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $4,991 | $501 | - | - |
$4,991
-
MMBtu
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,552 | $32,014 |
$6,407
164,378
kWh
|
$5,145
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $588 | $1,309 |
$588
18,781
kWh
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,869 | $51,870 |
$6,546
209,142
kWh
|
$7,323
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7241: Install outside air damper / economizer on hvac unit | $1,483 | $1,274 |
$1,483
47,386
kWh
|
- | - | - | - | |
| 09 | 2.7212: Install or upgrade insulation on hvac distribution systems | $669 | $645 | - | - |
$669
-
MMBtu
|
- | - | |
| 10 | 2.4131: Size electric motors for peak operating efficiency | $49,380 | $5,500 |
$17,985
574,593
kWh
|
$20,119
-
kW-mo/yr
|
$11,276
-
MMBtu
|
- | - | |
| 11 | 2.6212: Turn off equipment during breaks, reduce operating time | $4,069 | $75 |
$2,030
64,866
kWh
|
- |
$2,039
-
MMBtu
|
- | - | |
| 12 | 2.6218: Turn off equipment when not in use | $7,266 | $720 |
$7,266
115,836
kWh
|
- | - | - | - | |
| 13 | 2.2135: Repair and eliminate steam leaks | $1,292 | $600 | - | - |
$1,292
-
MMBtu
|
- | - | |
| 14 | 2.1213: Direct warmest air to combustion intake | $19,064 | $1,000 | - | - |
$19,064
-
MMBtu
|
- | - | |
| 15 | 2.2414: Use waste heat from hot flue gases to preheat | $56,152 | $18,000 | - | - |
$56,152
-
MMBtu
|
- | - | |
| 16 | 2.1213: Direct warmest air to combustion intake | $3,191 | $900 | - | - |
$3,191
-
MMBtu
|
- | - | |
| 17 | 2.2437: Recover waste heat from equipment | $44,129 | $95,000 | - | - |
$44,129
-
MMBtu
|
- | - | |
| 18 | 3.4157: Replace water cooling on processes with air cooling | $9,899 | $3,000 | - | - | - |
$9,899
-
Tgal
|
- | |
| 19 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,614 | $1,590 |
$720
22,950
kWh
|
$894
-
kW-mo/yr
|
- | - | - | |
| 20 | 2.4133: Use most efficient type of electric motors | $268 | $303 |
$126
4,039
kWh
|
$142
-
kW-mo/yr
|
- | - | - | |
| 21 | 2.6218: Turn off equipment when not in use | $5,293 | $1,000 |
$1,394
44,540
kWh
|
$3,899
-
kW-mo/yr
|
- | - | - | |
| 22 | 4.123: Reduce defects by reducing product tipping | $14,500 | $18,000 | - | - | - | - | $14,500 | |
| TOTAL RECOMMENDED | $262,122 | $233,981 |
$50,647
1,461,385
kWh
|
$44,273
-
kW-mo/yr
|
$142,803
-
MMBtu
|
$9,899
-
Tgal
|
$14,500 | ||
| TOTAL IMPLEMENTED | $155,375 | $171,164 |
$12,614
402,870
kWh
|
$16,464
-
kW-mo/yr
|
$126,297
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs