| Assessment Year | 2006 |
|---|---|
| Principal Product | Corrugated Boxes |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2631: Paperboard Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
275,000
ft2
|
| Annual Production | 70,700,000
lb
|
| Production Hrs. Annual | 6,360
hrs
|
| Location (State) | Minnesota |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $274,628 | 6,734,100 |
kWh
|
$0.041 |
| Electricity Demand | $120,270 | 1,374 |
kW-mo/yr
|
$87.53 |
| Electricity Fees | $5,453 | - |
|
- |
| Natural Gas | $548,557 | 70,595 |
MMBtu
|
$7.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $247,846 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $36,968 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,587 | $500 |
$1,185
29,256
kWh
|
$402
-
kW-mo/yr
|
- | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $8,477 | $416 |
$6,409
158,897
kWh
|
$2,068
-
kW-mo/yr
|
- | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,656 | $25 |
$2,730
67,416
kWh
|
$926
-
kW-mo/yr
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $593 | $877 |
$429
10,540
kWh
|
$164
-
kW-mo/yr
|
- | |
| 05 | 2.7135: Install occupancy sensors | $1,196 | $300 |
$1,196
29,527
kWh
|
- | - | |
| 06 | 2.7122: Disconnect ballasts | $6,622 | $375 |
$4,945
122,112
kWh
|
$1,677
-
kW-mo/yr
|
- | |
| 07 | 2.4133: Use most efficient type of electric motors | $1,382 | $458 |
$1,032
25,491
kWh
|
$350
-
kW-mo/yr
|
- | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,966 | $345 |
$2,215
54,696
kWh
|
$751
-
kW-mo/yr
|
- | |
| 09 | 2.4131: Size electric motors for peak operating efficiency | $50,899 | $10,400 |
$24,329
600,726
kWh
|
$8,247
-
kW-mo/yr
|
$18,323
-
MMBtu
|
|
| 10 | 2.6218: Turn off equipment when not in use | $20,975 | $250 |
$9,730
240,240
kWh
|
- |
$11,245
-
MMBtu
|
|
| 11 | 2.7221: Lower temperature during the winter season and vice-versa | $1,907 | $425 | - | - |
$1,907
-
MMBtu
|
|
| 12 | 2.7221: Lower temperature during the winter season and vice-versa | $4,143 | $2,410 | - | - |
$4,143
-
MMBtu
|
|
| 13 | 2.2437: Recover waste heat from equipment | $9,399 | $730 | - | - |
$9,399
-
MMBtu
|
|
| 14 | 2.2437: Recover waste heat from equipment | $6,174 | $4,244 | - | - |
$6,174
-
MMBtu
|
|
| 15 | 2.2437: Recover waste heat from equipment | $69,963 | $111,000 | - | - |
$69,963
-
MMBtu
|
|
| 16 | 2.1133: Adjust burners for efficient operation | $6,473 | $1,000 | - | - |
$6,473
-
MMBtu
|
|
| 17 | 2.2414: Use waste heat from hot flue gases to preheat | $44,160 | $18,000 | - | - |
$44,160
-
MMBtu
|
|
| 18 | 2.1213: Direct warmest air to combustion intake | $2,512 | $170 | - | - |
$2,512
-
MMBtu
|
|
| 19 | 2.6212: Turn off equipment during breaks, reduce operating time | $366 | $50 | - | - |
$366
-
MMBtu
|
|
| 20 | 2.2135: Repair and eliminate steam leaks | $252 | $600 | - | - |
$252
-
MMBtu
|
|
| 21 | 2.6218: Turn off equipment when not in use | $4,144 | $1,925 |
$4,144
102,375
kWh
|
- | - | |
| TOTAL RECOMMENDED | $247,846 | $154,500 |
$58,344
1,441,276
kWh
|
$14,585
-
kW-mo/yr
|
$174,917
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $36,968 | $5,960 |
$17,716
437,429
kWh
|
$916
-
kW-mo/yr
|
$18,336
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs