| Assessment Year | 2005 |
|---|---|
| Principal Product | Plastic and Composite Trim Components |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
98,000
ft2
|
| Annual Production | 2,108,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $174,020 | 5,697,260 |
kWh
|
$0.031 |
| Electricity Demand | $142,729 | 17,148 |
kW-mo/yr
|
$8.32 |
| Electricity Fees | $13,343 | - |
|
- |
| Natural Gas | $137,376 | 13,901 |
MMBtu
|
$9.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $186,602 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $170,604 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,267 | $1,000 |
$5,385
175,967
kWh
|
$2,882
-
kW-mo/yr
|
- | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,492 | $40 |
$974
31,824
kWh
|
$518
-
kW-mo/yr
|
- | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $2,641 | $1,300 |
$1,781
58,206
kWh
|
$860
-
kW-mo/yr
|
- | - | |
| 04 | 2.4224: Upgrade controls on compressors | $3,041 | $3,729 |
$3,041
99,403
kWh
|
- | - | - | |
| 05 | 2.6218: Turn off equipment when not in use | $3,029 | $250 |
$1,890
61,770
kWh
|
- |
$1,139
-
MMBtu
|
- | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,795 | $3,729 |
$3,643
119,057
kWh
|
$2,152
-
kW-mo/yr
|
- | - | |
| 07 | 4.111: Add equipment/ operators to reduce production bottleneck | $162,337 | $10,000 | - | - | - | $162,337 | |
| TOTAL RECOMMENDED | $186,602 | $20,048 |
$16,714
546,227
kWh
|
$6,412
-
kW-mo/yr
|
$1,139
-
MMBtu
|
$162,337 | ||
| TOTAL IMPLEMENTED | $170,604 | $11,000 |
$5,385
175,967
kWh
|
$2,882
-
kW-mo/yr
|
- | $162,337 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs