| Assessment Year | 2005 |
|---|---|
| Principal Product | Glass vials |
| NAICS | 327215: Glass Product Manufacturing Made of Purchased Glass |
| SIC | 3231: Glass Products, Made of Purchased Glass |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
46,000
ft2
|
| Annual Production | 134,400,000
pieces
|
| Production Hrs. Annual | 8,064
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $73,310 | 3,040,848 |
kWh
|
$0.024 |
| Electricity Demand | $35,589 | 5,004 |
kW-mo/yr
|
$7.11 |
| Natural Gas | $306,657 | 39,782 |
MMBtu
|
$7.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,038,362 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,025,719 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $1,317 | $50 |
$1,051
43,626
kWh
|
$266
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $779 | $19 |
$622
25,805
kWh
|
$157
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,995 | $3,000 |
$1,592
66,043
kWh
|
$403
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $1,148 | $1,001 |
$1,148
47,639
kWh
|
- | - | - | - | - | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $628 | $1,600 | - | - |
$628
-
MMBtu
|
- | - | - | |
| 06 | 4.514: Re-arrange equipment layout to reduce handling costs | $1,000,000 | $152,672 | - | - | - | - | - | $1,000,000 | |
| 07 | 4.322: Eliminate old stock and modify inventory control | $11,495 | $14,000 | - | - | - | $11,495 | - | - | |
| 08 | 4.624: Hire additional personnel to reduce changeout time | $21,000 | $7,216 | - | - | - | - | $21,000 | - | |
| TOTAL RECOMMENDED | $1,038,362 | $179,558 |
$4,413
183,113
kWh
|
$826
-
kW-mo/yr
|
$628
-
MMBtu
|
$11,495 | $21,000 | $1,000,000 | ||
| TOTAL IMPLEMENTED | $1,025,719 | $164,557 |
$3,265
135,474
kWh
|
$826
-
kW-mo/yr
|
$628
-
MMBtu
|
- | $21,000 | $1,000,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs