ITAC Assessment: IA0359
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ITAC Assessment: IA0359
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Assessment Year 2005
Principal Product Juices, dressings, and sauces
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $50
M
to 100
M
# of Employees 138
Plant Area 110,000
ft2
Annual Production 200,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $98,980 2,928,623
kWh
Electricity Demand $37,125 6,496
kW-mo/yr
Electricity Fees $5,559 -
Natural Gas $244,690 33,509
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,310 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,051

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings
01 2.3191: Use demand controller or load shedder $15,800 $6,352 - $800
-
kW-mo/yr
- - $15,000
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $774 $76 $414
19,842
kWh
$360
-
kW-mo/yr
- - -
03 2.4239: Eliminate or reduce compressed air usage $6,024 $790 $3,221
154,128
kWh
$2,803
-
kW-mo/yr
- - -
04 2.4224: Upgrade controls on compressors $3,593 $500 $761
36,400
kWh
- - $2,832 -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $518 $30,000 $277
13,292
kWh
$241
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $299 $504 $299
14,283
kWh
- - - -
07 2.1133: Adjust burners for efficient operation $1,436 $1,000 - - $1,436
-
MMBtu
- -
08 4.514: Re-arrange equipment layout to reduce handling costs $3,866 $1,223 - - - $3,866 -
TOTAL RECOMMENDED $32,310 $40,445 $4,972
237,945
kWh
$4,204
-
kW-mo/yr
$1,436
-
MMBtu
$6,698 $15,000
TOTAL IMPLEMENTED $9,051 $32,370 $4,211
201,545
kWh
$3,404
-
kW-mo/yr
$1,436
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs