ITAC Assessment: IA0353
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ITAC Assessment: IA0353
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Assessment Year 2004
Principal Product Window Sash Balances
NAICS 332321: Metal Window and Door Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 60,000
ft2
Annual Production 40,000,000
pieces
Production Hrs. Annual 4,394
hrs
Location (State) South Dakota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $47,000 1,357,540
kWh
Electricity Demand $29,165 3,744
kW-mo/yr
Natural Gas $40,054 5,564
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $4,866 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,511

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,450 $439 $908
26,192
kWh
$542
-
kW-mo/yr
-
02 2.4221: Install compressor air intakes in coolest locations $155 $312 $98
2,824
kWh
$57
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $487 $40 $304
8,788
kWh
$183
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $950 $557 - - $950
-
MMBtu
05 2.4133: Use most efficient type of electric motors $21 $11 $13
369
kWh
$8
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $603 $444 $377
10,885
kWh
$226
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $673 $1,641 $420
12,129
kWh
$253
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $527 $599 $527
15,243
kWh
- -
TOTAL RECOMMENDED $4,866 $4,043 $2,647
76,430
kWh
$1,269
-
kW-mo/yr
$950
-
MMBtu
TOTAL IMPLEMENTED $3,511 $1,491 $1,602
46,234
kWh
$959
-
kW-mo/yr
$950
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs