ITAC Assessment: IA0371
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ITAC Assessment: IA0371
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Assessment Year 2005
Principal Product Printed Boxes
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 375,000
ft2
Annual Production 28,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $193,527 6,704,500
kWh
Electricity Demand $43,395 18,252
kW-mo/yr
Natural Gas $48,407 5,612
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,215 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,201

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings By-product Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,255 $100 $1,935
67,200
kWh
$320
-
kW-mo/yr
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $946 $25 $812
28,200
kWh
$134
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $32,300 $157,360 $27,961
970,880
kWh
$4,339
-
kW-mo/yr
- - - -
04 2.4133: Use most efficient type of electric motors $346 - $118
4,099
kWh
$228
-
kW-mo/yr
- - - -
05 3.1192: Reduce scrap production $2,050 $171 - - - - - $2,050
06 4.611: Begin a practice of predictive / preventative maintenance $2,400 $300 - - - - $2,400 -
07 3.4151: Minimize water usage $668 $82 - - - $668
-
Tgal
- -
08 2.8121: Apply for tax-free status for energy purchases $2,250 $200 - - $2,250 - - -
TOTAL RECOMMENDED $43,215 $158,238 $30,826
1,070,379
kWh
$5,021
-
kW-mo/yr
$2,250 $668
-
Tgal
$2,400 $2,050
TOTAL IMPLEMENTED $3,201 $125 $2,747
95,400
kWh
$454
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs