ITAC Assessment: IA0351
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ITAC Assessment: IA0351
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Assessment Year 2004
Principal Product Edible Oils
NAICS 311225: Fats and Oils Refining and Blending
SIC 2079: Shortening, Table Oils, Margarine, and Other Edible Fats and Oils, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 288,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $216,564 8,322,703
kWh
Electricity Demand $95,237 16,452
kW-mo/yr
Natural Gas $175,094 31,053
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,748 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,573

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,799 $360 $1,259
48,554
kWh
$540
-
kW-mo/yr
- - -
02 2.4239: Eliminate or reduce compressed air usage $632 $246 $339
13,104
kWh
$293
-
kW-mo/yr
- - -
03 2.7442: Keep doors and windows shut when not on use $537 $620 $22
848
kWh
$515
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,652 $7,382 $1,853
71,607
kWh
$799
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $1,344 $1,344 $1,344
51,892
kWh
- - - -
06 2.7135: Install occupancy sensors $254 $640 $254
9,810
kWh
- - - -
07 2.7132: Install timers on light switches in little used areas $1,639 $300 $970
37,440
kWh
$669
-
kW-mo/yr
- - -
08 2.4133: Use most efficient type of electric motors $692 $1,554 $484
18,695
kWh
$208
-
kW-mo/yr
- - -
09 2.1133: Adjust burners for efficient operation $3,007 $1,000 - - $3,007
-
MMBtu
- -
10 2.1213: Direct warmest air to combustion intake $384 $750 - - $384
-
MMBtu
- -
11 2.2425: Use flue gases to heat process or service water $13,254 $18,000 - - $13,254
-
MMBtu
- -
12 2.2449: Recover heat from exhausted steam, hot air or hot water $8,690 $3,330 - - $6,406
-
MMBtu
- $2,284
-
Tgal
13 2.2121: Increase amount of condensate returned $2,296 $4,975 - - $1,409
-
MMBtu
- $887
-
Tgal
14 2.2111: Install steam trap $9,570 $7,950 - - $9,570
-
MMBtu
- -
15 4.211: Consider use / purchase of bulk materials where possible $1,998 $250 - - - $1,998 -
TOTAL RECOMMENDED $48,748 $48,701 $6,525
251,950
kWh
$3,024
-
kW-mo/yr
$34,030
-
MMBtu
$1,998 $3,171
-
Tgal
TOTAL IMPLEMENTED $34,573 $29,331 $6,503
251,102
kWh
$2,509
-
kW-mo/yr
$20,392
-
MMBtu
$1,998 $3,171
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs