ITAC Assessment: IA0333
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ITAC Assessment: IA0333
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Assessment Year 2003
Principal Product Oatmeal
NAICS 311230: Breakfast Cereal Manufacturing
SIC 2043: Cereal Breakfast Foods
Sales Range $50
M
to 100
M
# of Employees 142
Plant Area 110,000
ft2
Annual Production 82,500,000
ton
Production Hrs. Annual 7,488
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $161,990 5,969,376
kWh
Electricity Demand $116,259 12,576
kW-mo/yr
Natural Gas $672 73
MMBtu
Other Energy $154,864 27,068
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,403 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,776

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,246 $500 $2,366
87,301
kWh
$880
-
kW-mo/yr
-
02 2.4224: Upgrade controls on compressors $4,169 $5,685 $3,046
112,395
kWh
$1,123
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,596 $1,698 $1,129
41,797
kWh
$467
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,792 - $1,321
48,758
kWh
$471
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $1,118 $1,530 $1,118
41,221
kWh
- -
06 2.7111: Reduce illumination to minimum necessary levels $2,668 $184 $1,949
71,886
kWh
$719
-
kW-mo/yr
-
07 2.4133: Use most efficient type of electric motors $284 $254 $208
7,679
kWh
$76
-
kW-mo/yr
-
08 2.3212: Optimize plant power factor $7,530 $2,973 - - $7,530
TOTAL RECOMMENDED $22,403 $12,824 $11,137
411,037
kWh
$3,736
-
kW-mo/yr
$7,530
TOTAL IMPLEMENTED $10,776 $3,473 $2,366
87,301
kWh
$880
-
kW-mo/yr
$7,530
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs