ITAC Assessment: IA0329
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ITAC Assessment: IA0329
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Assessment Year 2003
Principal Product refrigerator and freezer gaskets
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 57,000
ft2
Annual Production 7,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $149,498 3,144,520
kWh
Electricity Demand $75,240 7,212
kW-mo/yr
Natural Gas $28,375 4,280
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $21,629 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,451

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,170 $533 $5,067
104,900
kWh
$2,103
-
kW-mo/yr
02 2.4221: Install compressor air intakes in coolest locations $4,024 $250 $2,763
57,158
kWh
$1,261
-
kW-mo/yr
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,437 $22 $986
20,405
kWh
$451
-
kW-mo/yr
04 2.4226: Use / purchase optimum sized compressor $7,549 $11,250 $7,549
156,291
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $797 $1,198 $540
11,170
kWh
$257
-
kW-mo/yr
06 2.7135: Install occupancy sensors $629 $1,330 $629
12,987
kWh
-
07 2.4133: Use most efficient type of electric motors $23 $42 $17
355
kWh
$6
-
kW-mo/yr
TOTAL RECOMMENDED $21,629 $14,625 $17,551
363,266
kWh
$4,078
-
kW-mo/yr
TOTAL IMPLEMENTED $13,451 $2,045 $9,373
193,988
kWh
$4,078
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs