ITAC Assessment: IA0319
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ITAC Assessment: IA0319
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Assessment Year 2003
Principal Product Precision Shafts
NAICS 336350: Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 147
Plant Area 102,000
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $147,292 4,319,311
kWh
Electricity Demand $51,154 14,832
kW-mo/yr
Natural Gas $47,353 9,132
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $15,517 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,364

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,975 $383 $1,529
44,848
kWh
$446
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $1,505 $415 $935
27,410
kWh
$570
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $551 $18 $348
10,192
kWh
$203
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $118 $333 $118
3,472
kWh
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,381 $807 $1,844
54,080
kWh
$537
-
kW-mo/yr
- - -
06 3.4154: Eliminate leaks in water lines and valves $121 $23 - - - $33
-
Tgal
$88
-
Tgal
07 2.7245: Use direct air supply to exhaust hoods $5,530 $2,910 - - $5,530
-
MMBtu
- -
08 2.4226: Use / purchase optimum sized compressor $3,336 $4,442 $3,336
97,843
kWh
- - - -
TOTAL RECOMMENDED $15,517 $9,331 $8,110
237,845
kWh
$1,756
-
kW-mo/yr
$5,530
-
MMBtu
$33
-
Tgal
$88
-
Tgal
TOTAL IMPLEMENTED $8,364 $5,673 $7,057
206,963
kWh
$1,186
-
kW-mo/yr
- $33
-
Tgal
$88
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs