ITAC Assessment: IA0316
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ITAC Assessment: IA0316
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Assessment Year 2003
Principal Product Meat Packaging
NAICS 311613: Rendering and Meat Byproduct Processing
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 87,674
ft2
Annual Production 10,500
ton
Production Hrs. Annual 2,500
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $317,163 8,986,105
kWh
Natural Gas $66,743 13,293
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $17,293 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,083

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $3,140 $4,916 $3,140
89,230
kWh
- -
02 2.4221: Install compressor air intakes in coolest locations $551 $64 $551
15,649
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $367 $20 $367
10,425
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $167 $14 $167
4,750
kWh
- -
05 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $6,380 $18,000 - $6,380
-
MMBtu
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $1,330 $1,000 - $1,330
-
MMBtu
-
07 2.1213: Direct warmest air to combustion intake $528 $800 - $528
-
MMBtu
-
08 2.7135: Install occupancy sensors $779 $1,530 $779
22,143
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $560 $560 $560
15,876
kWh
- -
10 2.7135: Install occupancy sensors $522 $860 $522
14,822
kWh
- -
11 3.3122: Use filtration, centrifuging to remove contaminants $2,969 $5,770 - - $2,969
TOTAL RECOMMENDED $17,293 $33,534 $6,086
172,895
kWh
$8,238
-
MMBtu
$2,969
TOTAL IMPLEMENTED $6,083 $6,814 $4,225
120,054
kWh
$1,858
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs