ITAC Assessment: IA0313
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ITAC Assessment: IA0313
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Assessment Year 2003
Principal Product metal shelving products
NAICS 337215: Showcase, Partition, Shelving, and Locker Manufacturing
SIC 2599: Furniture and Fixtures, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 270
Plant Area 210,000
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $126,305 5,094,600
kWh
Electricity Demand $104,454 14,364
kW-mo/yr
Natural Gas $164,223 40,490
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,064 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,670

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,146 $273 $2,011
81,179
kWh
$1,135
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $1,353 $155 $862
35,070
kWh
$491
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,359 $3,111 $3,422
138,528
kWh
$1,937
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $72 $56 $46
1,880
kWh
$26
-
kW-mo/yr
- -
05 2.3212: Optimize plant power factor $3,916 $9,234 - - $3,916 -
06 4.447: Automate payroll system $4,536 $6,400 - - - $4,536
07 4.448: Install automatic part storage / retreval system $22,682 $35,000 - - - $22,682
TOTAL RECOMMENDED $41,064 $54,229 $6,341
256,657
kWh
$3,589
-
kW-mo/yr
$3,916 $27,218
TOTAL IMPLEMENTED $11,670 $15,963 $2,057
83,059
kWh
$1,161
-
kW-mo/yr
$3,916 $4,536
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs