ITAC Assessment: IA0309
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ITAC Assessment: IA0309
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Assessment Year 2002
Principal Product corrugated cardboard boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 65,000
ft2
Annual Production 83,000
thousand feet
Production Hrs. Annual 2,210
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $28,740 415,350
kWh
Natural Gas $8,497 2,064
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,492 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,585

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings By-product Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,309 $456 $1,309
18,984
kWh
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $518 $13 $518
7,514
kWh
- - - -
03 2.4221: Install compressor air intakes in coolest locations $121 $51 $121
1,753
kWh
- - - -
04 2.4323: Use optimum size and capacity equipment $1,235 $4,150 $1,235
17,901
kWh
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $190 - $190
3,447
kWh
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $278 $1,166 $278
4,022
kWh
- - - -
07 2.7135: Install occupancy sensors $506 $798 $506
7,300
kWh
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $758 $1,900 $112
1,622
kWh
- - $400 $246
09 4.322: Eliminate old stock and modify inventory control $6,386 $14,000 - $6,386 - - -
10 4.812: Apply for investment incentives $1,191 $250 - - $1,191 - -
TOTAL RECOMMENDED $12,492 $22,784 $4,269
62,543
kWh
$6,386 $1,191 $400 $246
TOTAL IMPLEMENTED $2,585 $2,369 $1,939
28,120
kWh
- - $400 $246
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs