ITAC Assessment: IA0308
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ITAC Assessment: IA0308
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Assessment Year 2002
Principal Product injection and blow molded plastic parts
NAICS
n/a
SIC 3080:
Sales Range $5
M
to 10
M
# of Employees 95
Plant Area 70,000
ft2
Annual Production 3,900,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,093 5,125,598
kWh
Electricity Demand $86,539 12,552
kW-mo/yr
Natural Gas $16,124 3,029
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,727 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,620

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,148 $409 $1,604
44,928
kWh
$544
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $418 $25 $312
8,736
kWh
$106
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $1,472 $253 $1,107
30,937
kWh
$365
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $4,148 - $3,099
86,796
kWh
$1,049
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,479 - $1,094
30,654
kWh
$385
-
kW-mo/yr
- -
06 2.7135: Install occupancy sensors $686 $1,131 $686
19,220
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,705 $7,590 $1,814
50,813
kWh
$891
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $1,520 - $714
19,993
kWh
$806
-
kW-mo/yr
- -
09 4.322: Eliminate old stock and modify inventory control $13,000 $17,850 - - $13,000 -
10 3.5315: Lease / purchase baler; sell cardboard to recycler $4,038 $10,900 - - - $4,038
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,113 $3,750 - - - $3,113
TOTAL RECOMMENDED $34,727 $41,908 $10,430
292,077
kWh
$4,146
-
kW-mo/yr
$13,000 $7,151
TOTAL IMPLEMENTED $16,620 $18,512 $2,711
75,865
kWh
$909
-
kW-mo/yr
$13,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs