ITAC Assessment: IA0301
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ITAC Assessment: IA0301
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Assessment Year 2002
Principal Product Soybean Meal and Oil
NAICS
n/a
SIC 2075: Soybean Oil Mills
Sales Range $50
M
to 100
M
# of Employees 43
Plant Area 35,000
ft2
Annual Production 500,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $412,345 18,967,955
kWh
Electricity Demand $282,299 28,812
kW-mo/yr
Natural Gas $973,101 206,350
MMBtu
Fuel Oil #6 $385,471 144,192
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $137,712 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $130,129

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #6 Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $852 $86 $526
24,239
kWh
$326
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $380 $104 $234
10,797
kWh
$146
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $118 $399 $118
5,447
kWh
- - -
04 2.7134: Use photocell controls $386 $156 $386
17,802
kWh
- - -
05 2.4133: Use most efficient type of electric motors $6,699 - $4,135
190,563
kWh
$2,564
-
kW-mo/yr
- -
06 2.2135: Repair and eliminate steam leaks $892 $340 - - $892
-
MMBtu
-
07 2.1133: Adjust burners for efficient operation $8,453 $80 - - - $8,453
-
MMBtu
08 2.2136: Install / repair insulation on steam lines $1,523 $1,465 - - $1,523
-
MMBtu
-
09 2.2414: Use waste heat from hot flue gases to preheat $118,409 $74,000 - - $118,409
-
MMBtu
-
TOTAL RECOMMENDED $137,712 $76,630 $5,399
248,848
kWh
$3,036
-
kW-mo/yr
$120,824
-
MMBtu
$8,453
-
MMBtu
TOTAL IMPLEMENTED $130,129 $75,971 $526
24,239
kWh
$326
-
kW-mo/yr
$120,824
-
MMBtu
$8,453
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #6 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs