| Assessment Year | 2002 |
|---|---|
| Principal Product | modified and unmodified corn starch |
| NAICS |
n/a
|
| SIC | 2046: Wet Corn Milling |
| Sales Range | $50 M to 100M |
| # of Employees | 260 |
| Plant Area |
1,132,560
ft2
|
| Annual Production | 800,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $3,308,812 | 116,956,800 |
kWh
|
$0.028 |
| Electricity Demand | $1,393,023 | 15,981 |
kW-mo/yr
|
$87.17 |
| Natural Gas | $3,417,183 | 644,591 |
MMBtu
|
$5.30 |
| Other Energy | $5,517,789 | 1,047,256 |
MMBtu
|
$5.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $116,093 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,385 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Energy Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,888 | $436 |
$1,542
54,308
kWh
|
$346
-
kW-mo/yr
|
- | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $4,082 | $586 |
$3,397
119,613
kWh
|
$685
-
kW-mo/yr
|
- | |
| 03 | 2.2135: Repair and eliminate steam leaks | $5,317 | $1,800 | - | - |
$5,317
-
MMBtu
|
|
| 04 | 2.2113: Repair or replace steam traps | $5,180 | $1,320 | - | - |
$5,180
-
MMBtu
|
|
| 05 | 2.7135: Install occupancy sensors | $341 | $466 |
$341
12,013
kWh
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $83,966 | $138,450 | - | - |
$83,966
-
MMBtu
|
|
| 07 | 2.4133: Use most efficient type of electric motors | $12,371 | - |
$10,108
355,919
kWh
|
$2,263
-
kW-mo/yr
|
- | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,948 | $6,025 |
$2,408
84,797
kWh
|
$540
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $116,093 | $149,083 |
$17,796
626,650
kWh
|
$3,834
-
kW-mo/yr
|
$94,463
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $12,385 | $3,556 |
$1,542
54,308
kWh
|
$346
-
kW-mo/yr
|
$10,497
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Energy Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs