ITAC Assessment: IA0294
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ITAC Assessment: IA0294
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Assessment Year 2002
Principal Product precooked meat products
NAICS
n/a
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $100
M
to 500
M
# of Employees 374
Plant Area 180,000
ft2
Annual Production 7,332,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $521,569 19,323,480
kWh
Electricity Demand $150,560 33,140
kW-mo/yr
Natural Gas $545,562 112,640
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,855 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,510

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,396 $581 $1,012
50,110
kWh
$384
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $999 $241 $725
35,871
kWh
$274
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $418 $16 $303
14,976
kWh
$115
-
kW-mo/yr
- - -
04 3.4156: Use flow control valves on equipment to optimize water use $1,463 - - - $307
-
MMBtu
$875
-
Tgal
$281
-
Tgal
05 2.4133: Use most efficient type of electric motors $12,482 - $9,400
465,346
kWh
$3,082
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $1,464 $1,663 $1,464
72,481
kWh
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,844 $13,381 $2,158
106,856
kWh
$686
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,670 - $2,027
100,339
kWh
$643
-
kW-mo/yr
- - -
09 2.1233: Analyze flue gas for proper air/fuel ratio $1,312 $1,500 - - $1,312
-
MMBtu
- -
10 2.1233: Analyze flue gas for proper air/fuel ratio $2,212 $1,500 - - $2,212
-
MMBtu
- -
11 2.1213: Direct warmest air to combustion intake $1,752 $500 - - $1,752
-
MMBtu
- -
12 2.2136: Install / repair insulation on steam lines $843 $326 - - $843
-
MMBtu
- -
TOTAL RECOMMENDED $29,855 $19,708 $17,089
845,979
kWh
$5,184
-
kW-mo/yr
$6,426
-
MMBtu
$875
-
Tgal
$281
-
Tgal
TOTAL IMPLEMENTED $26,510 $18,029 $15,322
758,522
kWh
$5,069
-
kW-mo/yr
$6,119
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs