ITAC Assessment: IA0293
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ITAC Assessment: IA0293
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Assessment Year 2002
Principal Product Automotive Stampings
NAICS
n/a
SIC 3465: Automotive Stampings
Sales Range $50
M
to 100
M
# of Employees 348
Plant Area 200,000
ft2
Annual Production 45,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $208,511 9,250,776
kWh
Electricity Demand $291,208 18,792
kW-mo/yr
Natural Gas $181,954 20,326
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,108 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,438

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,150 $1,034 $3,077
136,750
kWh
$4,073
-
kW-mo/yr
02 2.4221: Install compressor air intakes in coolest locations $2,893 $224 $1,238
55,035
kWh
$1,655
-
kW-mo/yr
03 2.4239: Eliminate or reduce compressed air usage $1,458 $46 $44
1,949
kWh
$1,414
-
kW-mo/yr
04 2.4133: Use most efficient type of electric motors $4,332 - $1,867
82,986
kWh
$2,465
-
kW-mo/yr
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,111 $6,493 $1,266
56,266
kWh
$1,845
-
kW-mo/yr
06 2.7135: Install occupancy sensors $261 $333 $261
11,615
kWh
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $3,134 - $1,348
59,904
kWh
$1,786
-
kW-mo/yr
08 2.7111: Reduce illumination to minimum necessary levels $2,769 $41 $1,191
52,915
kWh
$1,578
-
kW-mo/yr
TOTAL RECOMMENDED $25,108 $8,171 $10,292
457,420
kWh
$14,816
-
kW-mo/yr
TOTAL IMPLEMENTED $13,438 $1,591 $5,924
263,304
kWh
$7,514
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs