| Assessment Year | 2002 |
|---|---|
| Principal Product | pressure formed plastic parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 104 |
| Plant Area |
85,300
ft2
|
| Annual Production | 85,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $121,440 | 3,504,400 |
kWh
|
$0.035 |
| Electricity Demand | $49,896 | 10,584 |
kW-mo/yr
|
$4.71 |
| Natural Gas | $4,499 | 560 |
MMBtu
|
$8.03 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $195,960 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $6,909 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,761 | $311 |
$1,400
40,572
kWh
|
$361
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $703 | $18 |
$560
16,224
kWh
|
$143
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $665 | $288 |
$528
15,302
kWh
|
$137
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,428 | $7,280 |
$1,751
50,752
kWh
|
$677
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $791 | - |
$629
18,221
kWh
|
$162
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7124: Make a practice of turning off lights when not needed | $2,183 | $4,500 |
$2,183
73,991
kWh
|
- | - | - | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $730 | - |
$580
16,799
kWh
|
$150
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 3.7198: Reduce / eliminate use of disposable product | $779 | $2,494 | - | - |
$34
-
gal
|
$711 | $34 | - | |
| 09 | 4.451: Add additional production shift | $185,920 | $30,000 | - | - | - | - | - | $185,920 | |
| TOTAL RECOMMENDED | $195,960 | $44,891 |
$7,631
231,861
kWh
|
$1,630
-
kW-mo/yr
|
$34
-
gal
|
$711 | $34 | $185,920 | ||
| TOTAL IMPLEMENTED | $6,909 | $7,593 |
$5,320
164,885
kWh
|
$810
-
kW-mo/yr
|
$34
-
gal
|
$711 | $34 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs