| Assessment Year | 2001 |
|---|---|
| Principal Product | Aluminum castings |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $1 M to 5M |
| # of Employees | 29 |
| Plant Area |
27,500
ft2
|
| Annual Production | 2,000,000
lb
|
| Production Hrs. Annual | 4,080
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $38,212 | 1,049,700 |
kWh
|
$0.036 |
| Electricity Demand | $18,342 | 3,120 |
kW-mo/yr
|
$5.88 |
| Natural Gas | $88,420 | 12,952 |
MMBtu
|
$6.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $26,759 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $7,058 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,819 | $182 |
$987
33,905
kWh
|
$832
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $394 | $18 |
$214
7,344
kWh
|
$180
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $216 | $213 |
$116
3,991
kWh
|
$100
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $4,016 | $800 | - | - |
$4,016
-
MMBtu
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $613 | $159 |
$332
11,424
kWh
|
$281
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $256 | $633 |
$116
3,998
kWh
|
$140
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7135: Install occupancy sensors | $99 | $222 |
$99
3,416
kWh
|
- | - | - | - | |
| 08 | 3.4111: Use closed cycle process to minimize waste water production | $19,346 | $43,176 |
$(-1,686.0)
(-57,936)
kWh
|
$(-1,424.0)
-
kW-mo/yr
|
- |
$12,973
-
Tgal
|
$9,483
-
Tgal
|
|
| TOTAL RECOMMENDED | $26,759 | $45,403 |
$178
6,142
kWh
|
$109
-
kW-mo/yr
|
$4,016
-
MMBtu
|
$12,973
-
Tgal
|
$9,483
-
Tgal
|
||
| TOTAL IMPLEMENTED | $7,058 | $1,372 |
$1,649
56,664
kWh
|
$1,393
-
kW-mo/yr
|
$4,016
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs