ITAC Assessment: IA0283
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ITAC Assessment: IA0283
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Assessment Year 2001
Principal Product Folding cartons
NAICS
n/a
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 72,000
ft2
Annual Production 20,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $93,727 2,715,549
kWh
Electricity Demand $55,030 7,200
kW-mo/yr
Natural Gas $102,807 11,794
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $745,767 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $213,072

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $878 $258 $588
17,347
kWh
$290
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $569 $34 $381
11,232
kWh
$188
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $2,046 $509 $1,369
40,375
kWh
$677
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,741 - $1,168
34,446
kWh
$573
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,401 $12,898 $3,378
99,644
kWh
$2,023
-
kW-mo/yr
- - -
06 2.4133: Use most efficient type of electric motors $543 - $364
10,727
kWh
$179
-
kW-mo/yr
- - -
07 2.6218: Turn off equipment when not in use $354 $17 - $354
-
kW-mo/yr
- - -
08 2.1222: Install turbulators $982 $912 - - $982
-
MMBtu
- -
09 4.441: Install automatic packing equipment $207,700 $60,000 $(-719.0)
(-21,216)
kWh
$(-354.0)
-
kW-mo/yr
- $208,773 -
10 4.441: Install automatic packing equipment $409,465 $900,000 $(-4,261.0)
(-125,686)
kWh
$(-2,094.0)
-
kW-mo/yr
- $415,820 -
11 4.652: Replace existing equipment with more suitable substitutes $89,568 $135,000 - - - $50,400 $39,168
12 4.322: Eliminate old stock and modify inventory control $26,520 $55,500 - - - $26,520 -
TOTAL RECOMMENDED $745,767 $1,165,128 $2,268
66,869
kWh
$1,836
-
kW-mo/yr
$982
-
MMBtu
$701,513 $39,168
TOTAL IMPLEMENTED $213,072 $61,730 $1,983
58,465
kWh
$1,334
-
kW-mo/yr
$982
-
MMBtu
$208,773 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs