ITAC Assessment: IA0279
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ITAC Assessment: IA0279
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Assessment Year 2001
Principal Product rotational molding products
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 225
Plant Area 150,000
ft2
Annual Production 14,600,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $205,267 7,372,800
kWh
Electricity Demand $161,708 13,164
kW-mo/yr
Natural Gas $539,172 83,943
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,615 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,729

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,176 $614 $2,366
85,109
kWh
$1,810
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,011 $40 $572
20,592
kWh
$439
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $3,459 $422 $1,955
70,333
kWh
$1,504
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $13,986 $3,040 - - $13,986
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $7,710 $18,774 $3,894
140,088
kWh
$3,816
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $5,330 - $2,923
105,144
kWh
$2,407
-
kW-mo/yr
-
07 2.4133: Use most efficient type of electric motors $4,846 - $2,395
86,151
kWh
$2,451
-
kW-mo/yr
-
08 2.3137: Use power during off-peak periods $16,097 - - $16,097
-
kW-mo/yr
-
TOTAL RECOMMENDED $56,615 $22,890 $14,105
507,417
kWh
$28,524
-
kW-mo/yr
$13,986
-
MMBtu
TOTAL IMPLEMENTED $38,729 $4,116 $4,893
176,034
kWh
$19,850
-
kW-mo/yr
$13,986
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs