ITAC Assessment: IA0278
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ITAC Assessment: IA0278
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Assessment Year 2001
Principal Product plastic consumer products for home use
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 675,000
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,006,166 39,676,000
kWh
Electricity Demand $381,241 75,780
kW-mo/yr
Natural Gas $191,710 25,774
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $176,079 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4133: Use most efficient type of electric motors $32,729 - n/a $23,901
940,992
kWh
$8,828
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,244 $407 n/a $7,481
294,524
kWh
$2,763
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $1,906 $222 n/a $1,391
54,752
kWh
$515
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $8,703 $19,781 n/a $8,703
342,629
kWh
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $6,749 $15,786 n/a $5,180
203,952
kWh
$1,569
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $5,228 - n/a $4,139
162,936
kWh
$1,089
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $2,150 $1,463 n/a $2,150
84,647
kWh
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,055 $12,857 n/a $4,422
174,096
kWh
$1,633
-
kW-mo/yr
- -
09 4.441: Install automatic packing equipment $98,343 $250,000 n/a - - $98,343 -
10 4.444: Install system to collect scrap $3,200 $7,900 n/a - - $3,200 -
11 4.131: Modify process to reduce material use/cost $772 $1,940 n/a - - - $772
TOTAL RECOMMENDED $176,079 $310,356 $57,367
2,258,528
kWh
$16,397
-
kW-mo/yr
$101,543 $772
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs