ITAC Assessment: IA0277
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ITAC Assessment: IA0277
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Assessment Year 2001
Principal Product industrial hoses, rubber sheets
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 230,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $411,200 19,444,800
kWh
Electricity Demand $276,846 34,308
kW-mo/yr
Natural Gas $168,506 32,720
MMBtu
Fuel Oil #6 $160,568 33,753
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $276,496 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,195

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $10,148 $36,193 $6,456
308,921
kWh
$3,692
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,129 - $756
36,164
kWh
$373
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $2,257 $3,259 $2,257
107,997
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,705 $761 $5,720
273,667
kWh
$2,985
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $3,554 $580 $2,329
111,441
kWh
$1,225
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,422 $40 $934
44,676
kWh
$488
-
kW-mo/yr
- -
07 2.4133: Use most efficient type of electric motors $9,556 - $5,984
286,331
kWh
$3,572
-
kW-mo/yr
- -
08 2.1233: Analyze flue gas for proper air/fuel ratio $3,004 $5,000 - - $3,004
-
MMBtu
-
09 2.2135: Repair and eliminate steam leaks $2,357 $2,400 - - $2,357
-
MMBtu
-
10 4.445: Install equipment to move product $234,364 $136,500 n/a - - - $234,364
TOTAL RECOMMENDED $276,496 $184,733 $24,436
1,169,197
kWh
$12,335
-
kW-mo/yr
$5,361
-
MMBtu
$234,364
TOTAL IMPLEMENTED $15,195 $8,161 $6,476
309,831
kWh
$3,358
-
kW-mo/yr
$5,361
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs