ITAC Assessment: IA0276
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ITAC Assessment: IA0276
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Assessment Year 2001
Principal Product envelopes
NAICS
n/a
SIC 2677: Envelopes
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 88,000
ft2
Annual Production 870,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,275 2,901,750
kWh
Electricity Demand $38,060 6,372
kW-mo/yr
Natural Gas $10,974 2,237
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,676 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,723

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.2437: Recover waste heat from equipment $7,091 $4,156 - - $7,091
-
MMBtu
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,778 $194 $1,445
62,837
kWh
$1,333
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $1,246 $860 $652
28,335
kWh
$594
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $248 $25 $129
5,616
kWh
$119
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,758 $8,122 $2,449
106,470
kWh
$2,309
-
kW-mo/yr
- - -
06 2.2437: Recover waste heat from equipment $3,820 $4,156 - - $3,820
-
MMBtu
- -
07 2.8121: Apply for tax-free status for energy purchases $2,964 $200 - - - - $2,964
08 2.4133: Use most efficient type of electric motors $1,977 - $1,027
44,647
kWh
$950
-
kW-mo/yr
- - -
09 2.7233: Use properly designed and sized hvac equipment $1,674 $4,000 $1,674
72,804
kWh
- - - -
10 4.322: Eliminate old stock and modify inventory control $16,120 $25,000 n/a - - - $16,120 -
TOTAL RECOMMENDED $42,676 $46,713 $7,376
320,709
kWh
$5,305
-
kW-mo/yr
$10,911
-
MMBtu
$16,120 $2,964
TOTAL IMPLEMENTED $13,723 $9,376 $5,573
242,289
kWh
$5,186
-
kW-mo/yr
- - $2,964
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs