| Assessment Year | 2001 |
|---|---|
| Principal Product | injected molded plastic parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 165 |
| Plant Area |
130,000
ft2
|
| Annual Production | 15,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $254,341 | 9,288,000 |
kWh
|
$0.027 |
| Electricity Demand | $226,401 | 19,536 |
kW-mo/yr
|
$11.59 |
| Natural Gas | $43,091 | 4,745 |
MMBtu
|
$9.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $80,540 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,246 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,809 | $382 |
$3,776
137,795
kWh
|
$2,033
-
kW-mo/yr
|
- | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,219 | $1,450 |
$792
28,908
kWh
|
$427
-
kW-mo/yr
|
- | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $960 | $147 |
$623
22,746
kWh
|
$337
-
kW-mo/yr
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,724 | $10,962 |
$2,729
99,594
kWh
|
$1,995
-
kW-mo/yr
|
- | |
| 05 | 2.7111: Reduce illumination to minimum necessary levels | $3,769 | $700 |
$2,448
89,352
kWh
|
$1,321
-
kW-mo/yr
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,919 | - |
$1,896
69,204
kWh
|
$1,023
-
kW-mo/yr
|
- | |
| 07 | 2.4133: Use most efficient type of electric motors | $3,067 | - |
$1,940
70,799
kWh
|
$1,127
-
kW-mo/yr
|
- | |
| 08 | 2.7227: Use water on air conditioning exchanger to improve heat transfer and increase air conditioner efficiency | $722 | $496 |
$230
8,397
kWh
|
$492
-
kW-mo/yr
|
- | |
| 09 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $21 | $100 |
$21
767
kWh
|
- | - | |
| 10 | 4.322: Eliminate old stock and modify inventory control | $57,330 | $21,000 | n/a | - | - | $57,330 |
| TOTAL RECOMMENDED | $80,540 | $35,237 |
$14,455
527,562
kWh
|
$8,755
-
kW-mo/yr
|
$57,330 | ||
| TOTAL IMPLEMENTED | $17,246 | $1,725 |
$10,913
398,293
kWh
|
$6,333
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs