| Assessment Year | 2001 |
|---|---|
| Principal Product | Paperboard |
| NAICS |
n/a
|
| SIC | 2631: Paperboard Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
164,062
ft2
|
| Annual Production | 50,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $613,127 | 23,232,000 |
kWh
|
$0.026 |
| Electricity Demand | $258,742 | 21,120 |
kW-mo/yr
|
$12.25 |
| Natural Gas | $2,708,509 | 453,377 |
MMBtu
|
$5.97 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $458,528 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $110,158 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,203 | $515 |
$3,265
125,094
kWh
|
$1,938
-
kW-mo/yr
|
- | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $4,244 | $228 |
$2,659
101,860
kWh
|
$1,585
-
kW-mo/yr
|
- | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,272 | $50 |
$798
30,576
kWh
|
$474
-
kW-mo/yr
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,018 | $6,398 |
$2,080
79,705
kWh
|
$1,938
-
kW-mo/yr
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $631 | - |
$374
14,311
kWh
|
$257
-
kW-mo/yr
|
- | |
| 06 | 2.7135: Install occupancy sensors | $1,126 | $1,530 |
$1,126
43,136
kWh
|
- | - | |
| 07 | 2.2437: Recover waste heat from equipment | $348,370 | $28,600 | - | - |
$348,370
-
MMBtu
|
|
| 08 | 2.2135: Repair and eliminate steam leaks | $20,113 | $2,400 | - | - |
$20,113
-
MMBtu
|
|
| 09 | 2.2135: Repair and eliminate steam leaks | $11,081 | $1,060 | - | - |
$11,081
-
MMBtu
|
|
| 10 | 2.1213: Direct warmest air to combustion intake | $31,235 | $6,000 | - | - |
$31,235
-
MMBtu
|
|
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $31,235 | $5,000 | - | - |
$31,235
-
MMBtu
|
|
| TOTAL RECOMMENDED | $458,528 | $51,781 |
$10,302
394,682
kWh
|
$6,192
-
kW-mo/yr
|
$442,034
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $110,158 | $23,181 |
$10,302
394,682
kWh
|
$6,192
-
kW-mo/yr
|
$93,664
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs