| Assessment Year | 2001 |
|---|---|
| Principal Product | plastic parts, storage tanks, and pillboxes |
| NAICS |
n/a
|
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 225 |
| Plant Area |
220,000
ft2
|
| Annual Production | 12,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $226,160 | 5,682,618 |
kWh
|
$0.040 |
| Electricity Demand | $46,553 | 13,596 |
kW-mo/yr
|
$3.42 |
| Natural Gas | $387,371 | 73,484 |
MMBtu
|
$5.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $573,295 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $336,547 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,886 | - |
$2,776
88,984
kWh
|
$1,110
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7135: Install occupancy sensors | $789 | $1,131 |
$789
25,283
kWh
|
- | - | - | - | |
| 03 | 2.7229: Air condition only space necessary | $1,333 | $384 |
$1,021
32,710
kWh
|
$312
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,698 | $856 |
$5,296
169,734
kWh
|
$402
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $949 | $165 |
$944
30,247
kWh
|
$5
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $251 | $300 | - | - |
$251
-
MMBtu
|
- | - | |
| 07 | 2.1123: Install automatic stack damper | $6,759 | $7,000 | - | - |
$6,759
-
MMBtu
|
- | - | |
| 08 | 4.445: Install equipment to move product | $256,000 | $60,000 | - | - | - | - | $256,000 | |
| 09 | 4.445: Install equipment to move product | $128,000 | $90,960 | - | - | - | - | $128,000 | |
| 10 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $68,080 | $16,000 | - | - | - |
$68,080
-
lb
|
- | |
| 11 | 4.652: Replace existing equipment with more suitable substitutes | $100,000 | $100,000 | - | - | - | - | $100,000 | |
| 12 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $1,550 | $3,400 | - | - | - |
$1,550
-
lb
|
- | |
| TOTAL RECOMMENDED | $573,295 | $280,196 |
$10,826
346,958
kWh
|
$1,829
-
kW-mo/yr
|
$7,010
-
MMBtu
|
$69,630
-
lb
|
$484,000 | ||
| TOTAL IMPLEMENTED | $336,547 | $80,640 |
$9,093
291,428
kWh
|
$1,824
-
kW-mo/yr
|
- |
$69,630
-
lb
|
$256,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs