ITAC Assessment: IA0270
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ITAC Assessment: IA0270
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Assessment Year 2001
Principal Product door skins
NAICS
n/a
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 84
Plant Area 123,500
ft2
Annual Production 4,576,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $528,611 22,198,500
kWh
Electricity Demand $293,625 42,924
kW-mo/yr
Natural Gas $261,016 52,247
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $206,314 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,944

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $339 $809 $142
5,928
kWh
$197
-
kW-mo/yr
- - -
02 2.7135: Install occupancy sensors $95 $266 $95
3,971
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,344 $160 $967
40,449
kWh
$377
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $949 $120 $722
30,206
kWh
$227
-
kW-mo/yr
- - -
05 2.2437: Recover waste heat from equipment $651 $1,176 $(-35.0)
(-1,466)
kWh
$(-25.0)
-
kW-mo/yr
$711
-
MMBtu
- -
06 2.4133: Use most efficient type of electric motors $722 - $517
21,611
kWh
$205
-
kW-mo/yr
- - -
07 2.3132: Recharge batteries on during off-peak demand periods $2,084 $91 - $2,084
-
kW-mo/yr
- - -
08 2.1213: Direct warmest air to combustion intake $27,169 $14,000 - - $27,169
-
MMBtu
- -
09 4.131: Modify process to reduce material use/cost $114,660 $46 - - - - $114,660
10 3.7198: Reduce / eliminate use of disposable product $58,301 $3,701 - - - $58,301
-
lb
-
TOTAL RECOMMENDED $206,314 $20,369 $2,408
100,699
kWh
$3,065
-
kW-mo/yr
$27,880
-
MMBtu
$58,301
-
lb
$114,660
TOTAL IMPLEMENTED $2,944 $1,456 $1,654
69,189
kWh
$579
-
kW-mo/yr
$711
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs