ITAC Assessment: IA0269
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ITAC Assessment: IA0269
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Assessment Year 2001
Principal Product Aluminum and Brass Castings
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 76,324
ft2
Annual Production 1,400,000
lb
Production Hrs. Annual 2,210
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $58,230 2,454,620
kWh
Electricity Demand $67,689 9,516
kW-mo/yr
Natural Gas $28,440 6,636
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,467 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,366

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $587 - $230
9,685
kWh
$357
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $303 $24 $116
4,914
kWh
$187
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $118 $165 $50
2,098
kWh
$68
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $661 $3,371 $253
10,660
kWh
$408
-
kW-mo/yr
-
05 4.111: Add equipment/ operators to reduce production bottleneck $100,798 $400,189 n/a $(-882.0)
(-37,232)
kWh
$(-1,520.0)
-
kW-mo/yr
$103,200
TOTAL RECOMMENDED $102,467 $403,749 $(-233.0)
(-9,875)
kWh
$(-500.0)
-
kW-mo/yr
$103,200
TOTAL IMPLEMENTED $1,366 $3,536 $533
22,443
kWh
$833
-
kW-mo/yr
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs