| Assessment Year | 2001 |
|---|---|
| Principal Product | coated paper products |
| NAICS |
n/a
|
| SIC | 2672: Coated and Laminated Paper, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 190 |
| Plant Area |
250,000
ft2
|
| Annual Production | 2,704,000
thousand feet
|
| Production Hrs. Annual | 8,640
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $507,083 | 17,348,854 |
kWh
|
$0.029 |
| Electricity Demand | $215,842 | 30,384 |
kW-mo/yr
|
$7.10 |
| Natural Gas | $1,191,468 | 335,794 |
MMBtu
|
$3.55 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $493,639 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $264,205 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $26,215 | $35,700 | - | - |
$26,215
-
MMBtu
|
- | - | |
| 02 | 2.7314: Reduce ventilation air | $12,703 | $5,038 |
$2,664
91,232
kWh
|
$812
-
kW-mo/yr
|
$9,227
-
MMBtu
|
- | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $8,737 | - |
$6,673
228,543
kWh
|
$2,064
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,175 | $11,846 |
$5,059
173,268
kWh
|
$2,116
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,933 | - |
$5,298
181,440
kWh
|
$1,635
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $2,034 | $1,663 |
$2,034
69,652
kWh
|
- | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $1,804 | $5,398 |
$1,804
61,769
kWh
|
- | - | - | - | |
| 08 | 2.7313: Recycle air for heating, ventilation and air conditioning | $6,440 | $3,410 | - | - |
$6,440
-
MMBtu
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,027 | $518 |
$7,659
262,308
kWh
|
$2,368
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $3,165 | $585 |
$2,419
82,828
kWh
|
$746
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,767 | $2,000 | - | - |
$1,767
-
MMBtu
|
- | - | |
| 12 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $123,691 | $50,000 |
$(-787.0)
(-26,943)
kWh
|
$(-3,922.0)
-
kW-mo/yr
|
- |
$128,400
-
lb
|
- | |
| 13 | 4.453: Reschedule breaks to allow for continuous production | $231,300 | - | - | - | - | - | $231,300 | |
| 14 | 4.322: Eliminate old stock and modify inventory control | $51,648 | $32,000 | - | - | - |
$24,000
-
lb
|
$27,648 | |
| TOTAL RECOMMENDED | $493,639 | $148,158 |
$32,823
1,124,097
kWh
|
$5,819
-
kW-mo/yr
|
$43,649
-
MMBtu
|
$152,400
-
lb
|
$258,948 | ||
| TOTAL IMPLEMENTED | $264,205 | $16,612 |
$23,844
816,599
kWh
|
$7,294
-
kW-mo/yr
|
$1,767
-
MMBtu
|
- | $231,300 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs