ITAC Assessment: IA0257
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ITAC Assessment: IA0257
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Assessment Year 2000
Principal Product frozen precooked pasta
NAICS
n/a
SIC 2098: Macaroni, Spaghetti, Vermicelli, and Noodles
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 100,000
ft2
Annual Production 26,000,000
lb
Production Hrs. Annual 7,976
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $323,354 10,545,135
kWh
Electricity Demand $129,632 26,676
kW-mo/yr
Natural Gas $177,805 48,847
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $384,566 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $119,214

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $4,478 - $3,198
124,560
kWh
$1,280
-
kW-mo/yr
- - - - -
02 2.1213: Direct warmest air to combustion intake $1,420 $254 - - $1,420
-
MMBtu
- - - -
03 2.4221: Install compressor air intakes in coolest locations $969 $60 $714
27,843
kWh
$255
-
kW-mo/yr
- - - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $660 $25 $471
18,464
kWh
$189
-
kW-mo/yr
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $396 $60 $281
10,844
kWh
$115
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $889 $369 $635
24,619
kWh
$254
-
kW-mo/yr
- - - - -
07 3.1191: Change procedures / equipment / operating conditions $81,900 $150 - - - - - - $81,900
08 3.4151: Minimize water usage $28,444 $19,000 $(-766.0)
(-29,894)
kWh
$(-306.0)
-
kW-mo/yr
- $13,682
-
Tgal
- $15,834
-
Tgal
-
09 3.4115: Recover and reuse cooling water $23,394 $15,250 $(-766.0)
(-29,894)
kWh
$(-306.0)
-
kW-mo/yr
- $11,341
-
Tgal
- $13,125
-
Tgal
-
10 4.441: Install automatic packing equipment $234,828 $126,125 - - - - $234,828 - -
11 4.652: Replace existing equipment with more suitable substitutes $7,188 $3,010 - - - - $7,188 - -
TOTAL RECOMMENDED $384,566 $164,303 $3,767
146,542
kWh
$1,481
-
kW-mo/yr
$1,420
-
MMBtu
$25,023
-
Tgal
$242,016 $28,959
-
Tgal
$81,900
TOTAL IMPLEMENTED $119,214 $18,899 $4,062
157,972
kWh
$1,598
-
kW-mo/yr
- $11,341
-
Tgal
$7,188 $13,125
-
Tgal
$81,900
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs