ITAC Assessment: IA0255
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ITAC Assessment: IA0255
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Assessment Year 2000
Principal Product gaskets
NAICS
n/a
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 133
Plant Area 122,000
ft2
Annual Production 12,000
ton
Production Hrs. Annual 4,758
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $60,113 742,673
kWh
Natural Gas $23,942 5,889
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $148,708 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,063

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,653 $3,653 $3,653
45,135
kWh
- - - -
02 2.4221: Install compressor air intakes in coolest locations $675 $675 $675
8,206
kWh
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $500 $500 $500
6,155
kWh
- - - -
04 2.7423: Reduce heat gain by window tinting $1,735 $1,735 $1,735
22,274
kWh
- - - -
05 2.7135: Install occupancy sensors $1,320 $1,320 $1,320
16,413
kWh
- - - -
06 2.7135: Install occupancy sensors $1,059 $1,059 $1,059
13,189
kWh
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $444 $444 $444
6,741
kWh
- - - -
08 2.4133: Use most efficient type of electric motors $388 $388 $388
5,862
kWh
- - - -
09 3.4111: Use closed cycle process to minimize waste water production $188 $154 - $101
-
Tgal
- - $87
-
Tgal
10 4.451: Add additional production shift $106,650 $106,650 - - $106,650 - -
11 4.322: Eliminate old stock and modify inventory control $22,880 $22,880 - - $22,880 - -
12 4.521: Clear and rent existing space $9,216 $9,216 - - - $9,216 -
TOTAL RECOMMENDED $148,708 $148,674 $9,774
123,975
kWh
$101
-
Tgal
$129,530 $9,216 $87
-
Tgal
TOTAL IMPLEMENTED $6,063 $6,063 $6,063
75,615
kWh
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs