ITAC Assessment: IA0247
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ITAC Assessment: IA0247
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Assessment Year 2000
Principal Product precast concrete forms
NAICS
n/a
SIC 3272: Concrete Products, Except Block and Brick
Sales Range $10
M
to 50
M
# of Employees 260
Plant Area 2,178,000
ft2
Annual Production 60,000
units
Production Hrs. Annual 3,900
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $48,081 1,598,769
kWh
Electricity Demand $26,031 5,412
kW-mo/yr
Natural Gas $90,677 18,374
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $13,409 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings By-product Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,095 $734 $6,125
199,590
kWh
$2,970
-
kW-mo/yr
- -
02 2.4221: Install compressor air intakes in coolest locations $585 $200 $393
12,896
kWh
$192
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $943 $75 $635
20,809
kWh
$308
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,065 $2,565 $647
21,102
kWh
$418
-
kW-mo/yr
- -
05 2.7135: Install occupancy sensors $567 $1,670 $567
18,464
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $434 - $419
13,775
kWh
$203
-
kW-mo/yr
$(-188.0) -
07 3.5212: Regrind, reuse, or sell scrap plastic parts $720 - - - - $720
TOTAL RECOMMENDED $13,409 $5,244 $8,786
286,636
kWh
$4,091
-
kW-mo/yr
$(-188.0) $720
TOTAL IMPLEMENTED $10,400 $934 $6,518
212,486
kWh
$3,162
-
kW-mo/yr
- $720
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs