ITAC Assessment: IA0232
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ITAC Assessment: IA0232
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Assessment Year 1999
Principal Product truck bodies, hoists
NAICS
n/a
SIC 3713: Truck and Bus Bodies
Sales Range $10
M
to 50
M
# of Employees 260
Plant Area 500,000
ft2
Annual Production 0
pieces
Production Hrs. Annual 4,550
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $149,897 3,114,009
kWh
Electricity Demand $43,127 12,456
kW-mo/yr
Natural Gas $90,124 20,947
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $235,651 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,718

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,704 $13,064 $3,357
90,270
kWh
$2,347
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,087 $445 $1,151
36,049
kWh
$936
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,827 $537 $1,058
28,429
kWh
$769
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $704 $828 $395
10,844
kWh
$309
-
kW-mo/yr
- - -
05 3.2121: Convert to electrostatic powder coating $150,000 $28,000 - - - - $150,000
06 3.8143: Recycle cleaning solvent and reuse $33,891 $10,300 - $(-241.0)
-
kW-mo/yr
$13,942
-
gal
$(-4,830.0) $25,020
07 3.2161: Closely monitor chemical additions to increase bath life $9,540 $16,088 - - - - $9,540
08 4.423: Move product using mechanical means $31,898 $175,500 - - - $31,898 -
TOTAL RECOMMENDED $235,651 $244,762 $5,961
165,592
kWh
$4,120
-
kW-mo/yr
$13,942
-
gal
$27,068 $184,560
TOTAL IMPLEMENTED $35,718 $10,837 $1,058
28,429
kWh
$528
-
kW-mo/yr
$13,942
-
gal
$(-4,830.0) $25,020
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs