| Assessment Year | 1999 |
|---|---|
| Principal Product | steel castings |
| NAICS |
n/a
|
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 425 |
| Plant Area |
150,000
ft2
|
| Annual Production | 11,700
ton
|
| Production Hrs. Annual | 4,420
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $721,763 | 30,156,507 |
kWh
|
$0.024 |
| Electricity Demand | $38,271 | 39,852 |
kW-mo/yr
|
$0.96 |
| Natural Gas | $424,012 | 151,180 |
MMBtu
|
$2.80 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,785,968 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $825,660 | $1,863 | n/a |
$762,443
2,751,759
kWh
|
$63,217
-
kW-mo/yr
|
- | - | - |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $66,200 | $2,000 | n/a |
$59,364
214,244
kWh
|
$6,836
-
kW-mo/yr
|
- | - | - |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $25,100 | $150 | n/a |
$22,491
81,184
kWh
|
$2,609
-
kW-mo/yr
|
- | - | - |
| 04 | 2.4133: Use most efficient type of electric motors | $72,026 | - | n/a |
$64,530
233,001
kWh
|
$7,496
-
kW-mo/yr
|
- | - | - |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,875 | - | n/a |
$14,961
53,927
kWh
|
$1,914
-
kW-mo/yr
|
- | - | - |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,254 | $2,113 | n/a |
$3,796
13,775
kWh
|
$1,458
-
kW-mo/yr
|
- | - | - |
| 07 | 2.7135: Install occupancy sensors | $5,561 | $1,330 | n/a |
$5,561
19,930
kWh
|
- | - | - | - |
| 08 | 4.131: Modify process to reduce material use/cost | $6,074 | $3,038 | n/a | - | - | - |
$6,074
-
gal
|
- |
| 09 | 3.7311: Maintain machines to reduce leaks | $5,867 | $3,906 | n/a | - | - |
$5,867
-
Tgal
|
- | - |
| 10 | 3.7311: Maintain machines to reduce leaks | $2,951 | $213 | n/a | - | - |
$2,951
-
Tgal
|
- | - |
| 11 | 4.652: Replace existing equipment with more suitable substitutes | $150,880 | $166,000 | n/a | - | - | - | - | $150,880 |
| 12 | 4.445: Install equipment to move product | $150,880 | $133,000 | n/a | - | - | - | - | $150,880 |
| 13 | 4.652: Replace existing equipment with more suitable substitutes | $150,880 | $136,000 | n/a | - | - | - | - | $150,880 |
| 14 | 4.652: Replace existing equipment with more suitable substitutes | $150,880 | $154,000 | n/a | - | - | - | - | $150,880 |
| 15 | 4.652: Replace existing equipment with more suitable substitutes | $75,440 | $146,000 | n/a | - | - | - | - | $75,440 |
| 16 | 4.652: Replace existing equipment with more suitable substitutes | $75,440 | $150,000 | n/a | - | - | - | - | $75,440 |
| TOTAL RECOMMENDED | $1,785,968 | $899,613 |
$933,146
3,367,820
kWh
|
$83,530
-
kW-mo/yr
|
$8,818
-
Tgal
|
$6,074
-
gal
|
$754,400 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs