ITAC Assessment: IA0222
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ITAC Assessment: IA0222
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Assessment Year 1999
Principal Product Parts Washers
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 56,400
ft2
Annual Production 25,000
lb
Production Hrs. Annual 5,500
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $51,504 764,361
kWh
Electricity Demand $24,369 2,604
kW-mo/yr
Natural Gas $44,005 7,397
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $244,230 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $204,905

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Gaseous Waste Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,656 $1,064 $8,297
274,619
kWh
$5,359
-
kW-mo/yr
- - - -
02 2.7135: Install occupancy sensors $561 $931 $561
18,757
kWh
- - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $391 $33 $212
7,034
kWh
$179
-
kW-mo/yr
- - - -
04 2.4221: Install compressor air intakes in coolest locations $421 $226 $245
8,206
kWh
$176
-
kW-mo/yr
- - - -
05 3.7198: Reduce / eliminate use of disposable product $5,097 $3,584 - - $5,097
-
lb
- - -
06 4.131: Modify process to reduce material use/cost $3,600 $900 - - - $3,600
-
lb
- -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $2,900 $3,000 - - $2,900
-
lb
- - -
08 4.451: Add additional production shift $199,932 $425,000 $1,932
63,892
kWh
- - - $198,000 -
09 4.322: Eliminate old stock and modify inventory control $17,160 $25,792 - - - - $17,160 -
10 4.211: Consider use / purchase of bulk materials where possible $512 $1,200 - - - - - $512
TOTAL RECOMMENDED $244,230 $461,730 $11,247
372,508
kWh
$5,714
-
kW-mo/yr
$7,997
-
lb
$3,600
-
lb
$215,160 $512
TOTAL IMPLEMENTED $204,905 $427,090 $2,950
97,889
kWh
$355
-
kW-mo/yr
- $3,600
-
lb
$198,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Gaseous Waste Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs