ITAC Assessment: IA0221
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ITAC Assessment: IA0221
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Assessment Year 1999
Principal Product stamped metal parts
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 87,000
ft2
Annual Production 734,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $108,409 4,087,339
kWh
Electricity Demand $79,016 11,352
kW-mo/yr
Natural Gas $106,250 21,802
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $83,334 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,776

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,918 $11,267 $3,292
123,681
kWh
$1,626
-
kW-mo/yr
-
02 2.4133: Use most efficient type of electric motors $7,470 - $5,056
190,211
kWh
$2,414
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $1,245 $288 $836
31,360
kWh
$409
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $563 $245 $379
14,361
kWh
$184
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $960 - $650
24,326
kWh
$310
-
kW-mo/yr
-
06 2.8113: Purchase gas directly from a contract gas supplier $25,571 $2,950 - - $25,571
07 4.652: Replace existing equipment with more suitable substitutes $21,965 $59,400 - $17,435
-
kW-mo/yr
$4,530
08 4.514: Re-arrange equipment layout to reduce handling costs $20,642 $11,793 - - $20,642
TOTAL RECOMMENDED $83,334 $85,943 $10,213
383,939
kWh
$22,378
-
kW-mo/yr
$50,743
TOTAL IMPLEMENTED $46,776 $14,988 $379
14,361
kWh
$184
-
kW-mo/yr
$46,213
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs