| Assessment Year | 1999 |
|---|---|
| Principal Product | vinyl siding and window profiles |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 200 |
| Plant Area |
250,000
ft2
|
| Annual Production | 80,000,000
lb
|
| Production Hrs. Annual | 8,016
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $420,942 | 18,619,871 |
kWh
|
$0.023 |
| Electricity Demand | $167,921 | 31,788 |
kW-mo/yr
|
$5.28 |
| Natural Gas | $31,620 | 6,490 |
MMBtu
|
$4.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $401,761 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6212: Turn off equipment during breaks, reduce operating time | $9,876 | $1,788 |
$9,876
436,987
kWh
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,956 | $195 |
$2,207
97,597
kWh
|
$749
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,239 | - |
$3,913
173,212
kWh
|
$1,326
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,916 | $25 |
$1,431
63,306
kWh
|
$485
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,383 | $5,695 |
$910
40,152
kWh
|
$473
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $1,373 | $246 |
$1,023
45,428
kWh
|
$350
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7135: Install occupancy sensors | $237 | $1,197 |
$237
10,551
kWh
|
- | - | - | - | |
| 08 | 3.4151: Minimize water usage | $95,331 | $50 | - | - | - | - |
$95,331
-
Tgal
|
|
| 09 | 4.441: Install automatic packing equipment | $254,475 | $511,800 | - | - | $254,475 | - | - | |
| 10 | 4.131: Modify process to reduce material use/cost | $28,975 | $132 | - | - | - | $28,975 | - | |
| TOTAL RECOMMENDED | $401,761 | $521,128 |
$19,597
867,233
kWh
|
$3,383
-
kW-mo/yr
|
$254,475 | $28,975 |
$95,331
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs